Volvo D13/Mack MP8 Injector Sleeve Professional Kit

Volvo D13 / Mack MP8 Injector Sleeve Professional Kit. Complete, USA‑made toolkit designed specifically to remove and install stainless steel injector sleeves on Volvo D13 and Mack MP8 series cylinder heads. Includes precision removal and installation tools, counterbore cutter, brushes, lubricants, and high‑heat sleeve retainer for a clean, leak‑free repair.

Volvo D13 / Mack MP8 Injector Sleeve Professional Kit – PN 451‑6681‑00

The Volvo D13 / Mack MP8 Injector Sleeve Professional Kit from Irontite is a complete, purpose‑built solution for servicing injector sleeves on Volvo D13 and Mack MP8 series cylinder heads. Designed for professional diesel engine rebuilders and technicians, this kit provides everything you need to remove, clean, machine, and reinstall injector sleeves for a clean, reliable seal.

Engineered for Volvo D13 & Mack MP8 Cylinder Heads

This kit is specifically matched to the geometry and service requirements of Volvo D13 and Mack MP8 injector bores. Using the correct tools helps prevent casting damage, improves sealing reliability, and reduces comebacks due to fuel or coolant leakage around the injector sleeve.

Typical applications include: - Volvo D13 engines
- Mack MP8 series engines
- Cylinder head rebuilds, in-frame overhauls, and injector sleeve replacement

Complete Professional Tool Set

This Professional Volvo D13 / Mack MP8 Kit includes:

• Sleeve Removal Tool (445‑6682‑10)
  Purpose-built tool to drive the old stainless steel injector sleeve out through the injector bore once the cylinder head is removed.

• Tip Expander Driver (445‑6681‑25) & Tip Expander (445‑6681‑21)
  Used together to expand and properly seat the nose of the new sleeve in the combustion chamber end of the head, ensuring a positive, leak‑free seal.

• End Facing Counter Bore Cutter (445‑6683‑30) with Counter Bore Pilot (416‑6158‑62) & Guide Bushing (416‑6158‑32)
  Accurately cleans and re‑faces the injector seat in the casting. Removes pitting, corrosion, and imperfections so the new sleeve seats correctly. Used with EA Lube to maintain smooth, chatter‑free cutting.

• Driving Arbor (414‑6114‑10)
  Centers and drives the cutter assembly, providing stable, accurate machining in the injector bore.

• Combo Large Brush – Upper Bore/Face (450‑6951‑07)
  Cleans the injector sleeve bore and face area prior to installation to remove deposits and residue.

• Small Tip Bore Brush (450‑6951‑08)
  Cleans the tip/bottom of the injector sleeve bore for maximum adhesion and sealing.

• Permatex 64000 High Heat Sleeve Retainer (468‑9640‑00)
  High‑temperature sleeve retaining compound applied to the lower end of the new injector sleeve to improve bond and prevent micro‑leaks.

• Permatex Anti-Seize Lubricant (468‑9771‑34)
  Applied to the tip expander to ensure smooth operation and prevent galling.

• “EA” Tap & Lube (468‑9910‑08)
  Cutting fluid/lubricant used with the counterbore cutter to keep the tool cool, extend tool life, and deliver a smooth, clean finish on the injector seat.

• Heavy‑Duty Tool Box (467‑1950‑25)
  Rugged metal toolbox to keep tools organized, protected, and ready for use in the shop or on the road.

Recommended Consumable:
Volvo D13 / Mack MP8 Stainless Steel Injector Sleeve w/O‑Ring – PN 419‑6681‑05 (sold separately).

Step‑By‑Step Service Support

The kit is supplied with a detailed Injector Sleeve Removal & Installation Manual that provides clear, step‑by‑step instructions and illustrations for:

• Safely removing the existing injector sleeve using the dedicated removal tool
• Thoroughly brushing and cleaning the injector bore and seat
• Setting up the counterbore cutter, pilot, and guide bushing
• Proper cutting speeds (60–80 RPM) and lubrication guidelines with EA Lube
• Correct metal removal limits (approx. 0.002”–0.005”) from the seat area
• Installing the new stainless injector sleeve with O‑ring and Permatex 64000
• Expanding the sleeve tip using the driver and tip expander from the combustion face

Following the included procedure helps ensure a professional, repeatable repair that restores injector sleeve sealing and extends head life.

Benefits & Key Features

• OEM‑specific fit for Volvo D13 and Mack MP8 injector bores
• Reduces downtime by providing all necessary tools in one kit
• Improves sealing reliability with proper seat machining and sleeve retention
• Protects the cylinder head from damage that can occur with improvised tools
• Professional instructions included for consistent, high‑quality results
• Made in USA by Irontite Products Inc., “The Professional’s Choice”

Who Is This Kit For?

• Diesel engine rebuilders
• Heavy‑duty truck repair shops
• Fleet maintenance departments
• Machine shops servicing Volvo D13 / Mack MP8 heads

If you regularly service Volvo D13 or Mack MP8 engines, this professional injector sleeve kit is a must‑have to perform fast, accurate, and reliable sleeve replacement.